Precision Thermal Spray Repair Services

Restore worn industrial components with Thermal Spray Repair Services engineered for durability, surface quality, and reduced downtime. Parkway-Kew Corporation applies proven metallizing, HVOF, plasma spray, and wear-resistant coating technologies to rebuild high-wear parts for wire mills, oil and gas operations, shipping terminals, and heavy industrial equipment users across North America.

Thermal spray repair on industrial metal part

Our Thermal Spray Repair Services

Precision coating, rebuilding, and finishing solutions for worn industrial components and high-wear production parts.

Thermal Spray

Metallizing uses PK-400 alloy to restore worn surfaces and achieve a high-quality finish, making it especially practical for very large wire applications and demanding industrial repair work.

HVOF Coating

HVOF coating accelerates alloy powder at extreme velocity to form hard, dense, wear-resistant surfaces for process parts exposed to abrasion, corrosion, and heavy industrial service.

Plasma Spray

Plasma sprayed ceramic coatings, including PK-1500 chrome oxide, provide excellent wear resistance for high-speed and high-slip ferrous wire drawing applications requiring durable surfaces.

Wear Coatings

Ceramic, tungsten carbide, and metal alloy coatings are engineered to improve durability, corrosion resistance, and wear life for components used in harsh production environments.

Restore & Grind

The proprietary Restore & Grind process fills only the worn drawline area, blends with the original coating, and can reduce repair costs before full recoating becomes necessary.

Large Grinding

Large diameter grinding supports coated component repair with capabilities up to 65 inches in diameter and 12 feet long for accurate finishing after rebuilding.

Technician applying thermal spray coating to industrial component

Our Thermal Spray Repair Process

Evaluate Wear and Repair Goals

The team reviews the worn component, operating conditions, substrate, and failure pattern to determine whether thermal spray repair, metallizing, HVOF, plasma spray, or a related hard surfacing method is the most practical solution.

Select Coating and Process

Prepare the Component Surface

Apply the Thermal Spray Coating

Finish and Verify Dimensions

The Parkway-Kew Difference

Why Choose Parkway-Kew Corporation?

Choose a thermal spray repair partner built on decades of industrial problem-solving.

Experience

Parkway-Kew Corporation has repaired industrial wear components since 1952 with proven coating knowledge.

Leadership

Recognized for hardsurfaced wire drawing blocks, capstans, and durable industrial repair solutions.

Capabilities

HVOF, plasma spray, metallizing, machining, and grinding are coordinated under one experienced team.

Durability

Proprietary processes and coatings help extend wear life while reducing costly component changeouts.

Meet Parkway-Kew Corporation

Three generations of industrial coating leadership and repair expertise.

Portrait of Eugene Walter Klein, Founder of Parkway-Kew Corporation

Eugene Walter Klein

Founder

Eugene Walter Klein is the visionary founder of Parkway-Kew Corporation, establishing the company in 1952 after identifying an innovative solution to a pressing industrial challenge. As a welding supply salesman, Eugene was approached by a valued customer seeking help repairing worn machine parts and improving their wear resistance. Drawing on his expertise, he recommended a specialized hardfacing wear-resistant weld alloy, proved the concept by welding the first test piece in his own garage, and secured the company's landmark first order to rebuild 100 wire drawing blocks. His entrepreneurial spirit and deep technical knowledge laid the foundation for what would become the world leader in hardsurfaced wire drawing blocks and capstans, a legacy that has endured for over 70 years.

Portrait of Eugene Edward Klein Sr., President of Parkway-Kew Corporation

Eugene Edward Klein Sr.

President

Eugene Edward Klein Sr. serves as President of Parkway-Kew Corporation, carrying forward the legacy established by his father, the company's founder. Under his leadership, Parkway-Kew has experienced remarkable growth, outgrowing four separate facilities before relocating to its current headquarters in North Brunswick, NJ in 1999. Eugene has been instrumental in driving the company's continuous technological innovation, from the introduction of HVOF coating for wire drawing blocks in 1989 to the development of the proprietary Restore & Grind process. A recognized industry authority, he has traveled throughout the country delivering presentations on wire drawing block maintenance, cementing the company's reputation as the world leader in precision metal coating and hardsurfacing solutions.

Portrait of Antonio Ayala R., Latin America Sales and Marketing Director at Parkway-Kew Corporation

Antonio Ayala R.

Latin America Sales and Marketing Director

MBA Ing. Antonio Ayala R. serves as Latin America Sales and Marketing Director for Parkway-Kew Corporation, bringing an exceptional combination of business acumen and industry expertise to the role. As CEO of AA Enterprise, he leads Parkway-Kew's regional outreach across Latin American markets, connecting industrial clients with the company's world-class precision metal coating and wear-resistant solutions. A distinguished figure in the wire industry, Antonio previously served as President of Wire Association International (WAI, Inc.), demonstrating his deep engagement with the global wire and cable sector. His bilingual capabilities, executive leadership experience, and extensive professional network make him an invaluable asset in expanding Parkway-Kew's reach and partnerships throughout Latin America.

Frequently Asked Questions

Can cold spray be used for repairs?

Yes, cold spray can be used for certain repair applications, especially where minimizing heat input is important. The best process depends on the base material, wear pattern, dimensional requirements, and service environment. Parkway-Kew Corporation evaluates each component and may recommend proven alternatives such as HVOF, plasma spray, metallizing, or other coating methods when they better match the repair goal.

What do thermal spray technicians do?

What is the thermal spray technique?

How do I know which thermal spray coating is right?

Is thermal spray repair better than replacing parts?

How long does thermal spray repair take?

What materials can be used in thermal spray repair?

Do you provide finishing after thermal spray coating?

Have More Technical Questions?

Share your part details and get practical repair guidance.

Certified & Trusted

Awards and Recognition

WAI Inc membership recognition

WAI Inc Member

Active connection to global wire industry standards.

Since 1952 industrial legacy badge

Since 1952

Industrial hardfacing expertise established in 1952.

500 plus companies served recognition

500+ Companies

Trusted by industrial customers worldwide.

Start Your Thermal Spray Repair Project

Send your component details, wear concerns, material requirements, or repair goals, and the Parkway-Kew Corporation team will help evaluate the best thermal spray repair path.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (732) 398-2100. You can also send us a quick email at info@parkwaykew.com.